PlasmaFil Pro Filter System

The PlasmaFil Pro is an advanced welding filtration system engineered to handle the heavy smoke, fine dust, and metal particulates generated during plasma and flame cutting operations. It can be set up and put into operation in just a few seconds thanks to its compact design. The particularly large filter surface enables a long service life, even with large amounts of dust. This makes it particularly suitable for extraction during plasma or flame cutting processes.

The filter unit connects to the plasma or flame cutting table through a ducting system, and its flexible design allows installation in multiple locations. With W3 certification (DIN EN ISO 21904), the PlasmaFil Pro can safely recirculate filtered air back into the facility, improving overall energy efficiency.

Product Details

Description

Applications of the PlasmaFil Pro Fume Exhaust System

The PlasmaFil Pro is designed for environments with high levels of smoke and dust, making it ideal for welding and grinding shops, training centres, robotic welding lines, and facilities using laser, plasma, or flame cutting systems. Its durable construction also allows for outdoor installation when indoor space is limited. Built specifically for plasma and flame cutting processes, the system provides reliable extraction and filtration wherever heavy particulate, and metal fumes are generated.

Key Benefits of the PlasmaFil Pro

The PlasmaFil Pro combines intelligent engineering with a user-friendly design, offering numerous benefits including:

  • Contamination-Free Dust Collection: Due to compressed air fixation of dust collection containers, operators can remove and empty containers without direct contact, reducing the risk of exposure to hazardous dust.
  • Continuous Operation: Automatic differential pressure-controlled filter cleaning prevents filter clogging, ensuring steady airflow and minimal downtime even during long production cycles.
  • Low Noise Emission: A low operating sound profile creates a more comfortable working environment and helps facilities meet internal noise standards.
  • Simple Setup: Delivered ready to plug in with forklift pockets and lifting eyes, the system can be positioned, installed, and activated with minimal labor or technical expertise.
  • Energy Cost Savings: The automatic extraction volume control optimizes airflow only when needed, reducing energy consumption in high-usage environments.
  • Convenient Operation: Intuitive touch screen controls with built-in diagnostics allow operators to monitor system health, adjust settings, and troubleshoot quickly.

 

Technical Data

Filter Details

Filter stages 1
Filter method Cleanable filter
Filter cleaning method Rotating nozzle
Filter surface 107.6 ft² (10 m²)
Number filter elements 4
Filter surface total 430.5 ft² (40 m²)
Type of filter Filter cartridge
Filter material KemTex® ePTFE membrane
Filter efficiency > 99.99 %
Dust classification M

 

Basic Product Data

Max. fan performance 1,765 CFM (3000 m³/h)
Extraction capacity 735 – 1,271 CFM (1250 – 2160 m³/h)
Vacuum min. 10.4 in. WG (2600 Pa)
Vacuum 10.4 – 9.1 in. WG (2600 – 2280 Pa)
Working pressure in PA 9.1 in. WG (2280 Pa)
Dimensions (w x t x h) 38 x 38 x 83 in. (962 x 962 x 2110 mm)
Weight 937 lbs. (425 kg)
Motor power 4.0 HP (3 kW)
Power supply 3ph 460-480v (USA) 3ph 575-600v (Canada) / 60 Hz
Rated current 6.5 A
Noise level 65 dB(A)

 

Additional Features

IFA-Certification W3-Approved
Fan type Impeller, direct driven
Compressed air supply 72 – 87 PSI (5 – 6 bar)
Air outlet 9.8 in (250 mm)
Air intake 250 mm
Capacity Dust collection container 34 l

 

Dimensions

I 27.8 in (706 mm)
J 6.9 in (175 mm)
K 9.8 in (250 mm)
L 26.3 in (669 mm)
N 26.3 in (293 mm)
O 35.3 in (896 mm)
P 14.0 in (355 mm)

 

Why Choose the KEMPER PlasmaFil Pro

Built for durability and long service life, the PlasmaFil Pro unit reduces operating costs, enhances employee safety, and supports compliance with North American safety standards around air quality. For shops of any size seeking cleaner air, lower maintenance requirements, and reliable performance under heavy workloads, the PlasmaFil Pro delivers a future-proof solution designed for modern production needs.

Spec Sheets

To learn more about the PlasmaFil Pro, review our comprehensive spec sheets below:

Available Product Accessories:

  • Dosing unit for pre-coating the filter cartridges
  • Automatic extraction volume control
  • Fleet management, remote maintenance and pre-noise maintenance using autarkic networking via mobile radio to the KEMPER cloud
  • Spark separator – SparkTrap
  • Automatic start-stop
  • Weatherproof housing for outdoor installation

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